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Shanghai Qisheng Packing Machinery Factory

Cardboard Production Line, Cardboard Making Machine, Carton Machinery manufacturer / supplier in China, offering 3 Layer Corrugated Cardboard Production Line, Carton Packing Machine (GYK-C 1200*2800), Carton Printing and Slotting Die Cutting With Staker Machine (GYMK-1600*2800) and so on.

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Supplier Homepage Product Complete 3 ply corrugated cardboard production line 3 Layer Corrugated Cardboard Production Line

3 Layer Corrugated Cardboard Production Line

FOB Price: US $280,000 / Piece
Min. Order: 1 Set
Min. Order FOB Price
1 Set US $280,000/ Piece
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Production Capacity: 1 Set/3month
Transport Package: Wrapping Film
Payment Terms: L/C, T/T

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Basic Info
  • Model NO.: WJ120-2050-II
  • Sheet Former Type: Cylinder Mould
  • Automation: Automatic
  • Customized: Customized
  • Design Speed: 120m/Min
  • Working Width: 2000mm
  • Electricity: 380V, 50Hz, Three-Phase, or Four Phase
  • Trademark: Qisheng
  • Origin: Shanghai
  • Type: Paperboard
  • Paper Thickness: Normal Specification Paper
  • Certification: CE
  • Condition: New
  • Economic Speed: 100 M/Min(3 Ply)
  • Flute Profiles: a, C, B, E or According to Client′s Requirements
  • Steam Demand: 2500-3000kg /Hr, Max Pressure: 1.2MPa. Ordinary Pr
  • Specification: Model 2000
  • HS Code: 84418090
Product Description
3 layer Corrugated Cardboard Production Line WJ120-2050-II
3 Layer Corrugated Cardboard Production Line
TypeNameUnitQtyUnit Price(USD)Remark
ZJ-F-2050Hydraulic shaftless  mill roll standSet215,600Increase within the splint paper, manual butterfly disc brake, hydraulic lift, translation, on the medium
SF-280BAbsorb single facerSet161,800¢280mm, Material: 48 CrMo alloy steel Adopt independent gearbox, universal joint drive structure. Digital display electric adjustment of coating.
RG-2-900Double pre-heaterSet111,600¢900mm, electric adjust wrapping angle including the pressure vessel certificate
GM-CTwice gluerSet115,500Glue spreader ¢215 mm diameter, carved 25 line pit type checker. Digital display electric adjustment of coating.
ZDFHeavy Bridge conveyorSet117,400Adopt independent frequency conversion motor drive, paper adsorption type tensioning device.
SM-SDouble facerSet177,300Hot board: 520mm×16, and the surface is ground for polishing and electroplate hard chromium; air chamber type, correct an error automatically
NC-2050Electronic thin blade and creasing machineSet119,300Alloy blade, five knife eight line, electric correction, pneumatic tool setting
NC-120Computer spiral knife cut machineSet142,500Full ac servo control spiral blade structure, touch screen, adopts full ac servo motor drive.
ZJZGlue making systemSet15,800Pipe prepared by clients. System unit with carrier vessel, tank, storage tank, and send glue pump, the back glue pump.
ZQSteam SystemSet17,700Boiler and pipe provided by buyers
DQElectric systemSet19,700Electrical control system: the main speed regulating part adopts frequency conversion motor, frequency conversion control system. Simple and convenient operating interface, speed display control cabinet has a function of each unit speed, unit calls, sudden stop. The main relay adopt CHINT or DELIXI brand-name products.
3 layer Corrugated Cardboard Production Line (2000mm)
1,Design speed:120m/min
2,Economic speed: 100 m/min(3 ply)
3,Working width:2000mm
4,Flute profiles: A, C, B, E or according to client's requirements
5,Electricity:  380V, 50Hz, three-phase, or four phase
6,Steam demand:2500-3000Kg /Hr, Max Pressure: 1.2Mpa. Ordinary Pressure: 0.8-1.1Mpa
7,Total Power:220KW, Actual Power:150KW.(full speed)
8,Equipment cover:70m×10m×5m (specific length are based on foundation figure)
9,Direction of paper output:According to the plant.
10,Equipment application:use Grade A,B,C raw paper or imported paper
 Equipment prepared by buyer
1,              Steam heating system: it is recommended that with a steam boiler of 4000 kg/Hr,and  a 1.5 MPa steam pipeline.
2, Air compressor, air duct, glue liquid pipelines
3, Power supply, wire to operation counters and line pipe
4, Water ,water pipe,bucket.
5,Water, electricity, gas installation for foundation engineering.
6,Paper ,corn, starch, Industrial use caustic soda ,borax.
7,Engine oil, lubricating oil, hydraulic oil and grease for equipment using.
8,The  food, accommodation for installation, debugging personnel. And provide installation workers to cooperate.
ZJ-Y Hydraulic shaftless mill roll stand
Structure features
structure can install two bundle of paper tube at the same time, also a non-stop change paper assignments.
Adopts full hydraulic pressure drive to complete the base paper clamping, loosen, moving on and around translational motion, raw paper lifting adopts hydraulic drive.
Brake adjustment adopts ventilation butterfly disc steam brake system.
Equipped with two-stage inflatable clamp paper automatically, clip paper is 3\4 inch double type.
3 Layer Corrugated Cardboard Production Line
Technical parameters:
1,Action mode of mill roll stand: full hydraulic action
2, Paper range: Max: 2000 mm  Min: 800 mm
3, Paper diameter: Max: ¢1500 mm  Min: ¢350 mm
4,Max weight of single part:Max:2500kg
5, Spindle diameter:  ¢215mm
6,Air Pressure ( Mpa) : 0.4---0.8Mpa
7,Work Power:Voltage:380V, Frequency:50Hz
The parameter of hydraulic system:
2,Work range of hydraulic cylinder(rise and fall):¢1500×350mm
3,Work range of hydraulic cylinder(clamp/side away):¢350×800mm
4,The power of hydraulic power unit:3KW
Nominal voltage and Frequency 380V 50Hz
5,Working Voltage of electromagnetic valve for hydraulic pressure station: 220V,  50 Hz.
Trolley , railing and track

Structure features
Push roll paper in place.
Orbital buried whole, the frame is 14 channel steel and cold drawn round steel welding ¢20 mm, length is 4500 mm.
Each stand equipped with 2 trolley and feed paper from two sides at the same time.
SF-280B Absorb single facer
Structure features
Adopt absorb type structure plus high pressure powerful fan, air sucking with noise reduction device. Air source and electric appliance control concentrated in one operate cabinet., distance from the host is not less than 1.5 meters, operating side mask all sealing structure..
Stand and wallboard structure of cast iron, the wall thickness is 120 mm. Adopt independent gearbox, universal joint drive structure.
Main corrugated roller diameter:280mm, upper corrugated roller adopt 48#steel, processed by medium frequency hardening and burnished laser hardening then plated hard chrome, surface hardness above HRC 45 degrees. Key parts tile roller, pressure roller bearing adopts Japan NSK high temperature bearing production.
Pressure roller diameter ¢284 mm, surface grinding and chrome plated treatment; Move up and down cylinder control, material is medium carbon steel 45, quenched and tempered treatment (with the buffer device).
Board structure is used for gluing wallboard, pneumatic control to glue back glue, glue spreader diameter ¢215 mm surface after polishing line after pit type checker processing hard chromium plating processing, scraping the rubber roller surface after grinding hard chromium plating processing.
Glue can be moved, replacing glue roller quickly and convenient. Electrical adjustmen t electric insulation glue, glue quantity digital display.
Corrugated roller, pressure roller raw materials provided by the Zhongyuan Special steel, corrugated roller unilateral 0.15 mm high, pressure roller unilateral 0.075 mm high. Adding limited device.
Press cylinder with a ¢160 mm cylinder
Preheat roll using seamless steel tube for ¢325 mm, all connected with metal hose.

Technical Parameters:
1,Paper Width:2000mm
2,Operation Direction:left or right(assured by plant)
3,Design speed:100m/min
4,Temperature range:160-200ºC
6,Steam Pressure:0.6-1.1Mpa
7,Type of Flute(UV or UVV)
ZDF Heavy Conveyor Bridge
Structure features
This part can be connected with the main frame adopts channel steel, angle steel, etc.
Two sides have security fence, ladder, high strength zig-zag pedal, ensure security of workers and operate convenience.
Independent variable frequency motor hoisting mechanism, PVC conveyor belt, stable single tile board set rules
All the roller surface are grinding hard chromium plating processing.
Vacuum absorb tension control, tube 5 inches, plus adjustment valve, blowing rate adjustable
Motor-driven deviation rectifies device one set, rectifying baffle with double guide column positioning, screw driver, positioning rapid accurate, stable walking.
Auxiliary bridge with high strength composite plate, smooth and durable, small friction, low drag cardboard conveying.

Technical Parameters:
1,Paper Width:2000mm
2,Operation Direction:left or right(assured by plant)
3,Max height:4700m.
4,Working speed:120m/min
RG-2-900 Double pre-heater
Structure features
Preheat roll in line with the national standard category pressure vessel, with pressure vessel certificate and inspection  certificate.
After precision grinding, fine grinding and hard chromium plating processing, It has a small surface friction , it's durable.
Electric adjustment Angle, Angle can be adjusted within the range of 360 ° rotating paper heated area.
It adopts two-stage reducer adjustment angle, it has self-locking function.
Preheating roll adopts the butterfly head design, using steam heating.
Technical Parameters:
1,Paper Width:2000mm
2,Preheating roll diameter : ¢900mm.   Angle adjusting range :   360°
Angle shaft diameter: ¢110mm×2.
3,Steam Temperature:150-200ºC  Steam Pressure:0.8-1.3Mpa
4,Working  Power  Supply:380V     50Hz
5,Power:250 W
GM-C Heavy Twice gluer
Structure features
  Gluing roller surface curved 25line pit cob webbing, hard chrome processed, gluing equality and durable.
  Glue roller rotation is controlled by frequency conversion motor and inverter, the inverter control to ensure that the glue roller speed synchronization with double-sided machine, can operate independently.
  Automatic cycle for the glue, can effectively control the glue amount, avoid glue precipitation, ensure good glue and glue saving.
  All the roller surface are after grinding hard chromium plating.
Upper and lower layer adopts frequency conversion motor drive independently.
  In order to realize the synchronization operation, it adopts the roller type encoder, speed signal acquisition double-sided machine.
Technical Parameters:
1,Paper Width:2000mm
2,Operation Direction:left or right(assured by plant)
3,Design speed:120m/min
4,Temperature range:150-200ºC
5,Steam Pressure:1.12-1.3Mpa
SM-S Double Facer
The heating plate milling processing on the surface, width of hot plate is 520 mm,  total 16 pieces of heating plate, the length of cooling stereotypes minister is 6  meters.
Hot plate with intensive gravity roller structure
Roller lifting adopts dynamic structure
Deviation adjustment adopts automatic sides around on the upper conveyor belt, upper conveyor belt tensioning system are 2 sets, one is manual type (fine),another  is pneumatic adjustment (fast).
The piping is divided into seven segments of thermal conductivity controlling temperature.
Upper cotton belt adopts double cylinder S cotton belt tensioning device.
Electrical components adopt international famous brand, devices work stable and reliable operation.
Main drive motor for frequency control of motor speed, torque at low speed, wide speed range, reliable use, simple maintenance.
  The inner part of hot plate is diaphragm isolation structure, making the steam flow in an s-shaped form, steam and water separation function obviously, improving the utilization of steam.

 Technical Parameters:
1,Paper Width:2000mm
2,Operation Direction:left or right(assured by plant)
3,Design speed:120m/min
4,Temperature demand:160-200ºC
5,Steam Pressure:0.8-1.3Mpa
6,Pneumatics:0.6-0.9Mpa   Heating plate quantity: 16
7,Hydraulic system pressure:      6---8Mpa
2000 Electronic thin blade and creasing machine

As an important part of corrugated board production line, this machine is used to complete the corrugated board slitting and creasing.      
The whole machine is equipped with electric axial displacement device, effectively cooperated with sheet offset.
Electric adjusts blade distance, pneumatic automatic locking fixation, Manually adjust the press line width.
Driving department adopts synchronous belt, high accuracy.
Thin blade pressure group adopts thin blade high-speed cutting, cardboard incision level off, smooth, cracked, collapse; Pneumatic knife; And in production process of the group dynamic way knife pneumatic point, to ensure that the blade sharply.
Technical Parameters:
1,Creasing speed:100-120/min
2,Max slitting size:2000mm
3,Max pressing thickness:11mm
4,The axial displacement:±65mm
5,Cutting, creasing wheel:4 blades,6 lines
6,Outer dimension:3200×1200×2100mm
7,Total power:7.55KW
9,Diameter of thin blade:φ200mm
10,Thickness of thin blade:≤1.3mm
11,Min. slitting width: 140 mm
12,Min. slitting width:35mm
NC-120 Computer spiral knife cutting machine
It stores 20 groups of orders, rapidly and accurately replace paper cutting specifications, non-stop in single, and can realize the computer networking, convenient for production management.
Knife shaft gear using precision forging steel material and high frequency quenching, realize lateral clearance transmission ,high driving accuracy.
Cross cutter blade using set front steel spiral structure, serrated knife type. Scissors cut, shear force is small, the blade long service life.
Precise and adjustable gap gear, to ensure blade precision engagement and running balance.
Cutting length:500mm-9000mm,Cutting Precision1mm(stable speed).

Technical Parameters:
1,Max working width:2000mm
2,Operation direction: left or right(according to the plant)
3,Max mechanical speed:120m/min
4,Configuration: Computer spiral knife crosscutting
5,Min slitting length:500 mm
6,Max slitting length: 9999mm
6,Slitting Precision: ±1mm(uniform velocity), ±2mm(non-uniform velocity).
ZQ Steam System
Transferring heat energy for various heat equipment in production line, maintain the stability of operating temperature.
Units are designed to be independent small unit steam supply system of section temperature control, saving energy, it easy to adjust.
By adjusting the steam pressure to control the working temperature, and is equipped with pressure monitoring dial.
Hydrophobic units in each group have emptying bypass, it cools rapidly when stops production.
3 Layer Corrugated Cardboard Production Line
Technical Parameters:
1,Steam consumption:2.5-3T/h
2,Equipped boiler pressure:4t/h
3,Equipped boiler pressure:1.25Mpa
4,Temperature range:150-200ºC
5,Steam Pressure:1.12-1.3Mpa  The temperature of pipeline: 170-200ºC
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