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Shanghai Qisheng Packing Machinery Factory

Carton Printing Machine, Carton Machine, Carton Making Machine manufacturer / supplier in China, offering Automatic Printing Grooving and Die Cutting Integrated Line, Package Single Face Cardboard Carton Machine (QDWJ-1320), Semi-Automatic Folder Gluer and so on.

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Supplier Homepage Product High speed auto printing slotting and die-cutting machine Automatic Printing Grooving and Die Cutting Integrated Line

Automatic Printing Grooving and Die Cutting Integrated Line

FOB Price: US $420,000 / Piece
Min. Order: 1 Piece
Min. Order FOB Price
1 Piece US $420,000/ Piece
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Production Capacity: 3/Season
Transport Package: Wrapping Film
Payment Terms: L/C, T/T

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Basic Info
  • Model NO.: Model 900*2000
  • Automatic Grade: Automatic
  • Machine Economic Printing Speed(PCS/Min): 120
  • Min Paper Feeding Size (mm): 300*580
  • Standard Printing Forme Thickness (mm): 7.2
  • Total Power (Kw): 60( According to Printing Group)
  • Trademark: Qisheng
  • Origin: China
  • Type: Automatic Carton Making Machine
  • Machine Max Speed (PCS/Min): 150
  • Max Paper Feeding Size (mm): 1000*2000
  • Paper Feeding Thickness Range (mm): 2.5-12
  • Production Power (Kw): 45
  • Category: Carton Integrated Line
  • Specification: 900*2000mm
  • HS Code: 84431980
Product Description
Automatic printing grooving and die cutting integrated line
Automatic Printing Grooving and Die Cutting Integrated Line
 

 (Function Configuration and Technical Parameter)
I. Computer control operation unit
1. Memory return to zero: when machine is in working process, if need open the machine and doing wipe forme and change forme, when the machine closed, it can self recovery original position.
2. Controllable type anilox roller rising and falling: when some unit don't need printing temporary, can control this unit anilox roller don't need falling, thus don't need cleaning.
3. Position return to zero: complete appliance can make forme position return to zero, make the forme position in place one time, usually try to print two pieces can make the position correct.
4. Main electric motor picture display vehicle speed, paper feed, even paper, separate pieces etc.
5. Monitor, display order design number, actual production number, fixed amount finished automatic stopping sheet feeding, anilox roller separate forme automatically.
 
II. Sheet feeding unit (one set):
 
Sheet feeding precision: ±1mm
 
1. Board on-off
1) Electric control board on-off adding alarm bells, while working continue ringing caution, ensure operating personnel safety.
2) Between each plane machine table, can install dead-stop switch, can stop plane machine table movement by internal control, and ensure internal operating personnel's safety.
3) Gas dynamic type interlocking device.
4) Complete appliance always locked.
2. Dust suction system
1) Be equipped with absorbed crumbs dusting machine, and electric precipitation device, can remove impurity on the printing surface in quantity, increase printing quality.
3. Paper feeding roller
1) Upper paper feeding roller outside diameter isΦ142.68mm.
2) Solid drawn tube, package abrasive rubber, and make dynamic poise adjustment.
3) Downwards paper feeding roller Φ152.52mm embossing hard plating.
4) Paper feeding roller clearance scale adjusts by worm wheel, adjusting range 0-12 mm.
4. Second unit upward and downward paper roller.
1) Solid drawn tube, package abrasive rubber, and make dynamic poise adjustment.
2) Downwards paper feeding roller Φ152.52mm embossing hard plating.
3) Paper feeding roller clearance scale adjusts by hand regulation, adjusting range 0-12 mm.
5. Automatic paper feeding operating control
1) Form feed left and right baffle, electromotion adjustment, back and forth baffle adjust by hand regulation.
2) Servo control advancing edge paper feeding system, can adjust input air according to cardboard bending degree.
Advancing edge paper feeding type adopts servo motor drive.  Idler wheel type paper feeding. Its feature is high paper feeding precision, mechanical vibration is less than other kinds of paper feeding mechanism, small equipment failure rate, servo control system has no trouble happened while in regular service.  Convenient maintenance, it has more usefultime than other kind of mechanical type cam advancing edge paper feeding mechanism.

III. Printing unit (rubber roller blowing ink system)

Printing precision: ±0.5mm
Printing roller
1. Outside diameter is Φ320.17mm (include forme outside diameter is Φ334.57mm), length is 2200mm.
2). Surface grinding, hard plating.
3) Activity static balancing regulation, operating stable.
4) Ratchet wheel stationarytype roll forme axis.
5) Adopt hanging forme institution, installation easily, quickly, applicable 10mm hanging forme item.
6) Load and unload printing forme, foot switch electromotion control positive and negative operating.
1. Printing impressing
2.      Roller
1) Outside diameter isΦ152.2mm.
2) Steel tube surface grinding, hard plating.
3) Balancing regulation, operating stable.
4) Printing compression roller clearance scale adjust by hand regulation, adjusting range is 0-12mm.
3. Anilox roll
1) Outside diameter isΦ196.8mm.
2) Steel tube surface through sanforized and spraying special ceramics laser graving ink cell, another unit is metal anilox roll.
3) Website is unanimous, inking even, durability, durable.
4) Prolongable useful life of printing forme and rubber roller, rag through sanforized processing technique.
5) Ceramics roller screen density number: 400 metal roller screen density number: 200.
4. Rubber roller blowing ink system
1) Outside diameter is Φ182mm.
2) Steel tube surface package corrosion resistant rubber.
3) Rubber roller high and middle special grinding, good spreading ink impact.
5. Phase position adjustment institution
1) Satellite gear institution
2) Dig splay type phase position indication; make operating more convenient, direct viewing, accurate.
3) Printing phase position adopt PLC touch screen control and electromotion digital type 360 degree
4) Adjustment (operating, stop-operating can adjust). Adjusting phase position precision can reach to 0.10mm.
    6. Printing ink circle, saving ink institution
       1) Inking pipeline install saving ink cup and inking cup, and linking separately by two battery value, at the same time install cleaning pipeline
       2) Air pressure type membrane pump, supply ink stable, easy to operate and maintain.
3) Printing ink traps value, filter impurity.
     7. Printing phase position fixed device
1) Electric regenerative braking type brake mechanism.
8. Axial adjustment institution
1) Manual type axial adjustment institution
V. Slotting unit (one group)

Slotting precision: ±1.5mm
 
1. Fabric wheel
1) Diameter of axle is Φ128 mm, through two times grinding, surface hard plating, movement steady.
2) Fabric wheel clearance scale adjust by hand regulation, adjusting range is 0-12mm.
3) Grooving upside wheel adopt fine quality import Polyurethane.
2. Slotting knife file sideslip adjustment institution
1) Diameter of axle isΦ154mm, through two times grinding, surface hard plating, movement steady.
2) Slotting knife width is 7mm.
3) Alloy tool steel material through heat treatment, grinding jugged slotting knife, good hardness and toughness.
4) Alloy steel material through heat treatment, grinding trimming knife, knife edge sharp, high precision.
5) Fabric wheel, transmit paper wheel, slotting knife file sideslip position, adopt electromotion button synchro control.
3. Slotting phase position adjustment institution
1) Satellite gear institution.
2) Slotting front and back knife phase position adopt PLC touch screen control and electromotion digital type 360 degree adjustment (operating, stop-operating can adjust).
3) Slotting knife square transfer motion adopt electromotion adjustment (operating, stop-operating can adjust)
VI. Die-cutting unit
Automatic Printing Grooving and Die Cutting Integrated Line
Die-cutting roller
 1) Outside diameter is Φ290mm, length is 2200mm.
 2) Surface grinding, hard plating.
3) Activity static balancing regulation, operating stable.
Rubber Gasket Roller
1)      Outside diameter is Φ350mm, length is 2250mm.
 2) Surface grinding, hard plating.
3) Activity static balancing regulation, operating stable.
Phase position adjustment institution
1) Satellite gear institution.
 2) Digital display type phase position indication, make operating more convenient and direct viewing, accurate.
 3) Slotting phase position adopt PLC touch screen control and electromotion digital type 360 degree adjustment (operating, stop-operating can adjust).
Axial adjustment institution
1)      Manual type axial adjustment institution
2)      Rubbers roll axial stretching institution.
3)      Rubber roll axial movement adopt electromotion adjustment (operating, stop-operating can adjust).regulating range is 50mm.
4)      Rubber roller restoration institution.
5)      Electromotion type restoration institution, renewable 2-3 times.
6)      Die-cutting roller air lifter
7)      Air-powered uplift and drop, convenient to die-cut, prolong the useful life of cushion.
Die-cutting cleaning waste institution
Motor driving cleaning waste belt and transport the waste produced by slotting and die-cutting outside the machine through the transport belt.
Differential adjustment institution
Ensure the quality of die-cutting, install governor mechanism outside the cushion roller gear, ensure the linear velocity of die-cutting roller and cushion roller is same.
VII.   Automatic gluing machine(folding model)
Machine characteristic
The machine is designed by high request, reliability, and security, change quickly and operating convenience.
Choose high quality material and parts
It can suitable all kinds of cardboard is designed model.
Vacuum orientation and make sure paper supply truly.
Long- time feeding strap
Operating convenience and low maintenance
Enactment quickly
    Aggrandizement safety defend
1. Feeding unit
a) Vacuum Feeding unit
b) Auto vacuum orientation enactment
2. Operation panel
a) Color touch screen and keyboard
b) Feeding 10.4 inch screen & take count of vent size 5.7 inch screen.
3. Gluing machine
a) Pipe model pump cycle stick.
b) The starch case is designed low location to easy supplementary                                                                                                                                    c) (1900- 2900mpa/s) Easy -Using starch (1900- 2900mpa/s) 
d) Pressing axis is designed to touch starch just when cardboard passing (The starch case having constant temperature equipment)
4. Folding Unit
a) The main feeding strap having vacuum equipment

b) The machine having down-remove system
c) The machine having "hem control equipment "making imbrue gluing accuracy.
5. The adjustment and discharged unit
a) Having cardboard up-down accepting unit to make sure cardboard loading truly.
b) Having vacuum feeding unit before the take count of equipment.
c) From down to up stacking system.
 
VIII. Driver gear
1. Main drive gear
1) Adopt 20CrMnTi alloy steel, carburizing and quenching treatment, grinding gear.
2) Six grade precision ( same  with car wheel box gear), operating smoothly, small noise, hardness HRC58-62, long useful life, almost can't fret in 10 years, can reach to long term print register.
2. Key connection ring
1) Adopt no key connection ring, can make axis and gear connect, haven't clearance when using big torque, make installation and maintenance more convenient, can make the machine long term drive and high precision, ensure print register.
 
IX. Main technical parameter (3colors printing slotting and die-cutting machine)
Standard900×2000 Model
Machine max speed (pcs/min)150
Machine economic printing speed(pcs/min)120
Max paper feeding size (mm)1000×2000
Min paper feeding size (mm)300×580
Paper feeding thickness range (mm)2.5-12
Max printing area (mm)900×2000
Standard printing forme thickness (mm)7.2
Production Power (kw)45
Total power (kw)60( according to printing group)
 
 
Automatic Printing Grooving and Die Cutting Integrated Line
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